Compact Vacuum Arc Ion Plating System for Small Metal Items

Our Compact Vacuum Arc Ion Plating System delivers industry-leading Physical Vapor Deposition (PVD) coating technology in a space-saving design. Engineered for tool coating, decorative finishing, and functional component enhancement, this system integrates superior film quality with exceptional operational economy, making professional-grade PVD accessible for R&D labs, pilot lines, and compact manufacturing cells.

Core Advantages: Power and Precision, Simplified

  1. Maximized Footprint Efficiency

    • Space-Saving Design: Its innovative, integrated layout drastically reduces the floor space required, offering a perfect fit for environments where every square meter counts.

    • Modular & Scalable Architecture: Key components—the vacuum chamber, arc sources, power supplies, and control unit—are intelligently configured for easy service, maintenance, and potential future upgrades.

  2. Uncompromised Coating Performance

    • High-Density Plasma: Advanced cathodic arc sources generate a highly ionized metal plasma, resulting in coatings with exceptional adhesion, extreme hardness, and a dense, uniform microstructure.

    • Versatile Coating Portfolio: Deposits a wide range of high-performance coatings including TiN, TiAlN, CrN, and DLC (Diamond-Like Carbon) for wear resistance, corrosion protection, reduced friction, and decorative aesthetics.

    • Repeatable Process Control: Precise management of arc current, gas flow, substrate bias, and temperature ensures consistent, reproducible results batch after batch.

  3. Intelligent and User-Centric Operation

    • Automated Process Cycles: A sophisticated PLC-based control system automates pumping, coating, and cooling sequences, minimizing operator intervention and skill dependency.

    • Intuitive HMI Interface: A user-friendly touchscreen panel allows for straightforward recipe programming, real-time process monitoring, data logging, and diagnostic checks.

    • Ease of Maintenance: Designed for quick servicing, featuring accessible arc sources and simplified target replacement to maximize uptime and productivity.

Technical Specifications (Typical Configuration)

  • Chamber Size: Customizable dimensions, with a typical compact volume (e.g., Ø500mm x H600mm).

  • Arc Sources: 2 to 4 standard cathodic arc targets, strategically positioned for optimal coating uniformity.

  • Base Vacuum: ≤ 5.0 x 10⁻⁴Pa, ensuring a clean processing environment for high-purity coatings.

  • Substrate Temperature: Adjustable range, typically from 150°C to 500°C, accommodating heat-sensitive materials.

  • Bias Power Supply: Pulsed/DC bias options available to enhance film adhesion and structure.

  • Control System: Fully automated with recipe storage and multi-level access control.

Applications & Industries

  • Cutting & Forming Tools: Extends service life for drills, end mills, inserts, and molds with ultra-hard, wear-resistant coatings.

  • Precision Components: Enhances performance and durability of automotive, aerospace, and mechanical parts (e.g., engine components, gears).

  • Decorative Finishing: Provides stunning, tarnish-resistant colors (gold, rose gold, black, etc.) for watch cases, jewelry, consumer electronics, and luxury hardware.

  • Functional Surface Engineering: Deposits specialized films for medical devices, semiconductor components, and other high-tech applications requiring specific surface properties.

We partner with you beyond equipment delivery. Our solution includes:

  • Tailored system configuration to match your specific workpiece geometry and coating objectives.

  • Comprehensive support encompassing process development, operator training, and reliable after-sales service.

  • Reduced Total Cost of Ownership (TCO) through energy-efficient operation, high yield rates, and low maintenance requirements.